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Fountain Hills, AZ 85268
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  • De-emphasized Product!

    The CPU chip on this product is EOL. Existing customers will be supported via last time buy. See Product Life Cycle Guarantee.

TS-7580-BOX - Industrial Controller with Data Acquisition & 46 PWM Shown with options - See larger images
Technologic Systems' Logo Technologic Systems


Industrial Controller with Data Acquisition & 46 PWM

Starting at $399 (Qty. 100)


  • 250MHz ARM9 CPU
  • 64MB DDR-RAM
  • 2 MicroSD card slots
  • Supports DoubleStore SD formats
  • 8K LUT OpenCore FPGA

The TS-7580-BOX is a multi-functional industrial controller based on a Cavium 250MHz ARM9 CPU that provides industrial grade input/output channels. Notable features include Ethernet, USB Host, CAN, MODBUS, RS-232, RS-485, ADC, DAC PWM, Counters, and more. The metal enclosure with optional DIN rail mounting support makes it a clean solution for industrial automation applications.


The TS-7580-BOX features a 250MHz Cavium ARM9 CPU and a 8000 LUT Lattice FPGA. With 64MB RAM booting from  one of two MicroSD card slots, the TS-7580-BOX is a powerful and extremely reliable industrial embedded solution. External devices can connect to the TS-7580-BOX via Ethernet, USB, RS-232, RS-485, or CAN. The TS-7580-BOX is powered by a DC power supply anywhere in the 8-28V range. Dual internal microSD slots allows for expanded storage.

The terminal block connectors provide the following interfaces:

  • 2 opto-isolated digital inputs (0-30 VDC)
  • 10 High-side 500 mA Outputs
  • 2 High-side 1A Outputs
  • 34 Low-side 500 mA Outputs
  • 8 analog inputs (0-30V, 0-5V, 4-20mA)
  • power supply input (12-24V)

The digital inputs can act as edge counters, quadrature decoders, ADC triggers, or simple inputs. The outputs can be used for simple outputs or PWMs. The TS-7580-BOX also provides an internal header with the following functionalities:

  • Debug console
  • DIO
  • UARTs
  • SPI
  • I2C

Rugged Metal Enclosure

Available with a DIN mount, the enclosure makes the TS-7580-BOX ready for immediate deployment. The enclosure label clearly identifies the pinouts on the terminal block connectors.

Opencore FPGA

The TS-7580-BOX FPGA programming is open-source. If the many features provided in the standard load don't meet the needs of your application, you can modify the FPGA logic or hire Technologic Systems to do so for you.

Upon bootup, the default software automatically checks for an FPGA bitstream and loads it if it is present, overriding the default FPGA programming. To create your own bitstream, you need only the following resources:

See here for more instructions on FPGA development.


The TS-7580-BOX SBC boots to Linux 2.6.24 from a microSD card. A bootable microSD card must contain a Linux kernel image, a initial ramdisk image, and a valid Linux root filesystem. The fast Linux bootup solution was optimized for speed and includes kernel, initrd, and filesystem (Busybox) tweaks. Since this board boots to an initrd (initial ram disk) with a read-only mounted filesystem, it is possible to have something other than a shell prompt running after bootup by editing the /linuxrc shell script on the initrd. Additional TS-7580-BOX software features include:

  • Boots Linux 2.6.24 out-of-the-box in less than 3 seconds (to a shell prompt).
  • MicroSD card pre-installed with Debian Linux distribution.
  • Un-brickable design ensures 100% recoverability from microSD card.
  • Startup Linux mini-root scripts allow flexible root and backup filesystem selection (microSD, NFS, USB flash) as well as software field upgrade support.

Data Acquisition

The TS-7580-BOX ships with a full-featured, open source data acquisition driver utility called daqctl. This utility gives full control over a wide variety of TS-7580-BOX hardware features including ADC, PWMs, quadrature, counters, and timestamped glitch detection. The FPGA can easily be programmed to interrupt the CPU under a wide variety of external conditions. A data acquisition network service is also supported, allowing for software control on a remote system.

Linux OS and Debian Support

Technologic Systems' TS-7580-BOX ARM Single Board Computers (SBC) are compatible with a wide range of Operating Systems (OS's). The Linux choice is highly recommended and our products are totally integrated with the open-source vision. The boards ship with Linux 2.6.24 kernel running out-of-the-box. There is no proprietary source code in the kernel since all the hardware specific functionality are handled by user-space utilities. The Linux kernel includes driver support for on-board hardware, enabling quick time to market of end-users applications. Examples and source code are also available for downloading.

The compact initial ramdisk filesystem is based on Busybox and uClibc and is improved for performance and flexibility. Specific Linux scripts and utilities that handle the TS-7580-BOX functions are included. In addition, the full Debian binaries and services are available from the initial ramdisk.

The TS-7580-BOX SBCs are configured to load Debian Linux from the microSD card during boot up time.  The microSD card uses a full featured Debian "Lenny" Linux distribution which includes a complete GNU C/C++ embedded development environment. In addition, Apache Web Server, FTP, SSH, Telnet and Samba network services are available with C/PHP/Perl for embedded CGI development.

CAN Bus Support in User Space

The TS-7580-BOX utilizes an Lattice XP2-144 FPGA core out of the box complete with documentation and sample code. The sample code provides a simple utility to send/receive CAN packets and perform useful and common functions with the CAN bus from userspace. Additionally, this sample code includes network CAN service and can be automatically started on TS-7580-BOX bootup which makes the writing of CAN enabled applications even simpler and furthermore allows for the possibility of development in languages other than C (Java, Python, etc..) and on systems other than the local Linux SBC (Linux/x86, Windows, etc..)

Please contact Technologic Systems for further information regarding Operating System and software support for this product.

Detailed Feature List

  • 250MHz ARM9 CPU
  • 64MB DDR-RAM
  • 2 MicroSD card slots
  • Supports DoubleStore SD formats
  • 8K LUT OpenCore FPGA
  • 9 High-side 500 mA Outputs
  • 2 High-side 1 A Outputs
  • 43 Low-side 500 mA Outputs
  • Outputs programmable as 30V Inputs
  • Outputs can be 12-bit PWM Outputs
  • I/O on rugged terminal block connectors
  • 2 Opto-isolated 30V DC Inputs
  • 8 12-bit ADC Channels
  • ADC supports 4-20 mA, 0-5V or 0-30V
  • Two 0-10V DAC outputs
  • 4 16-bit Counters or 2 Quadrature Decoders
  • 1 10/100 Ethernet
  • 2 External USB 480Mbit/s Host Ports
  • Internal USB port available
  • Watchdog Timer
  • 2 Modbus ports
  • 1 RS-232, 1 RS-485, 1 CAN
  • Battery Backed RTC and Temp. Sensor
  • Low Power (< 3.2 Watts)
  • Fanless Operation from -20 °C to 70 °C
  • Storage from -40 °C to +85 °C
  • Boots Linux 2.6 in less than 3 Seconds
  • 8-28V DC Power Input
  • Multipurpose Reset/Script Button
  • Unbrickable, Boots from SD or Flash
  • Supports tsinit self-customization
  • Metal Enclosure, Optional DIN Mounting
CPU Vendor Cavium
CPU Part Number CNS2132
CPU Speed 250 MHz
External Storage
full-size SD Socket 2x
Data Acquisition & Control
Digital Input/Output 54x
Analog-to-Digital 8x
Digital-to-Analog 2x
PWM Channel 46x
Quadrature Counter 2x
10/100 Ethernet 1x
USB Host 2x
Serial/COM Port 2x
RS-485 Port 3x
I2C Bus 1x
CAN Bus 1x
Onboard Devices
Programmable FPGA 8k LUT
Battery-Backed Real Time Clock 1x
Watchdog Timer 1x
Temperature Sensor 1x
Operation Temperature
Fanless Temp Range -20 °C to 70 °C
Operating Supply Voltage
Operating Supply Voltage 8 VDC to 28 VDC
Linux Fastboot w/ TS-Bootrom™ 3.93 s
Linux Kernel v2.6.24
Debian Linux Distribution Yes
Busybox Small Distribution Yes
DoubleStore™ Storage Yes
User Programmable FPGA Yes
Height 29mm
Length 161mm
Width 1958mm

Technologic Systems provides complete documentation for our mature products, including manuals, schematics, mechanical drawings, etc. The most recent documentation files are always made available through our website. If you don't find the documentation you are looking for, contact support for more information. Also, please make sure to visit our Embedded Systems Support webpage, our official WIKI and join our official Developers Forum.



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The prices below are available for sales orders requesting different quantities on a per release basis.

Product Configuration 1
10 25 50 100 250+
TS-7580-BOX $439 $439 $439 $439 $399 Call us

Product Customization

Technologic Systems can provide you with a custom tailored version of our standard product starting at minimum order sizes of 100 units or more. Customized products can be based on various combinations of many of the standard product features. There will be a one-time customization fee to cover the set up of your custom part number and production processes. Once the set up is complete the standard lead time for your customized product would be 6-8 weeks. Please contact us to get started on tailoring this product to meet your needs. In addition to tailoring our standard product to your needs, for slightly larger orders sizes, Technologic Systems can also provide a custom design based on this product to meet your mechanical requirements or to add features.

What's Included

Use the table below to configure your product and add it to your cart. If you have any questions, please contact us for assistance.

Product Configuration
Part # Description Price Qty Total
TS-7580-BOX TS-7580-BOX SBC, 10 12-position screw terminal type connectors and metal enclosure. $439 $439
Flash Media
Part # Description Price Qty Total
MSD-4GB-BLANK SanDisk microSD card, Size 4GB $12 $0
MSD-4GB-USB-DBLSTOR-7500 TS-7500 bootable 4GB microSD card formatted with DoubleStore.  Includes USB reader interface with replication mechanism, ARM tool chain, Debian Linux filesystem, documentation and further binaries/utilities $38 $0
Power Supplies
Part # Description Price Qty Total
PS-12VDC-REG-FC International regulated 12VDC wall mounted power supply w/ leads stripped, tinned and ferruled $22 $0
PS-MDR-20-24-PC 24W Single Output Industrial DIN Rail Power Supply with 3 Ft. US Power Cord and Ferrules More info $38 $0

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