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TS-7520-BOX - Industrial Controller with Data Acquisition & 46 PWM Shown with options - See larger images
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TS-7520-BOX

Industrial Controller with Data Acquisition & 46 PWM

Starting at $219 (Qty. 100)

Highlights

  • 250MHz ARM9 CPU
  • 64MB DDR-RAM
  • 2 MicroSD card slots
  • Supports DoubleStore SD formats
  • 8K LUT OpenCore FPGA

The TS-7520-BOX is a multi-functional industrial controller based on a Cavium 250MHz ARM9 CPU that provides industrial grade opto-isolated input/output channels. Other features include Ethernet, USB Host, CAN, RS-232, RS-485, ADC, DAC PWM, Counters, etc. The plastic enclosure with DIN wall mounting support makes it a clean solution for industrial automation applications.

Hardware

The TS-7520-BOX features a 250MHz Cavium ARM9 CPU and a 8000 LUT Lattice FPGA. With 64MB RAM booting from  one of two MicroSD card slots, the TS-7520-BOX is a powerful and extremely reliable industrial embedded solution. External devices can connect to the TS-7520-BOX via Ethernet, USB, RS-232, RS-485, or CAN. The TS-7520-BOX is powered by a DC power supply anywhere in the 8-28V range. Dual internal microSD slots allows for expanded storage.

The RJ-45 connectors provide the following interfaces:

  • 2 opto-isolated digital inputs (0-30 VDC)
  • 10 High-side 500 mA Outputs
  • 2 High-side 1 A Outputs
  • 34 Low-side 500 mA Outputs
  • 8 analog inputs (0-30V, 0-5V, 4-20mA)
  • power supply input (8-28V)

The digital inputs can act as edge counters, quadrature decoders, ADC triggers, or simple inputs. The outputs can be used for simple outputs or PWMs. The TS-7520-BOX also provides an internal header with the following functionalities:

  • Debug console
  • DIO
  • UARTs
  • SPI
  • I2C

Rugged Plastic Enclosure

Available with a DIN mount, the enclosure makes the TS-7520-BOX ready for immediate deployment. The enclosure label clearly identifies the pinouts on the RJ-45 connectors.

Opencore FPGA

The TS-7520-BOX FPGA programming is open-source. If the many features provided in the standard load don't meet the needs of your application, you can modify the FPGA logic or hire Technologic Systems to do so for you.

Upon bootup, the default software automatically checks for an FPGA bitstream and loads it if it is present, overriding the default FPGA programming. To create your own bitstream, you need only the following resources:

See here for more instructions on FPGA development.

Software

The TS-7520 SBC boots to Linux 2.6.24 from a microSD card.  A bootable microSD card must contain a Linux kernel image, a initial ramdisk image, and a valid Linux root filesystem. The fast Linux bootup solution was optimized for speed and includes kernel, initrd, and filesystem (Busybox) tweaks. Since this board boots to an initrd (initial ram disk) with a read-only mounted filesystem, it is possible to have something other than a shell prompt running after bootup by editing the /linuxrc shell script on the initrd. Additional TS-7520-BOX software features include:

  • Boots Linux 2.6.24 out-of-the-box in less than 3 seconds (to a shell prompt).
  • MicroSD card pre-installed with Debian Linux distribution.
  • Un-brickable design ensures 100% recoverability from microSD card.
  • Startup Linux mini-root scripts allow flexible root and backup filesystem selection (microSD, NFS, USB flash) as well as software field upgrade support.

Data Acquisition

The TS-7520-BOX ships with a full-featured, open source data acquisition driver utility called daqctl. This utility gives full control over a wide variety of TS-7520-BOX hardware features including ADC, PWMs, quadrature, counters, and timestamped glitch detection. The FPGA can easily be programmed to interrupt the CPU under a wide variety of external conditions. A data acquisition network service is also supported, allowing for software control on a remote system.

Linux OS and Debian Support

Technologic Systems' TS-7520-BOX ARM Single Board Computers (SBC) are compatible with a wide range of Operating Systems (OS's). The Linux choice is highly recommended and our products are totally integrated with the open-source vision. The boards ship with Linux 2.6.24 kernel running out-of-the-box. There is no proprietary source code in the kernel since all the hardware specific functionality are handled by user-space utilities. The Linux kernel includes driver support for on-board hardware, enabling quick time to market of end-users applications. Examples and source code are also available for downloading.

The compact initial ramdisk filesystem is based on Busybox and uClibc and is improved for performance and flexibility. Specific Linux scripts and utilities that handle the TS-7520-BOX functions are included. In addition, the full Debian binaries and services are available from the initial ramdisk.

The TS-7520-BOX SBCs are configured to load Debian Linux from the microSD card during boot up time.  The microSD card uses a full featured Debian "Lenny" Linux distribution which includes a complete GNU C/C++ embedded development environment. In addition, Apache Web Server, FTP, SSH, Telnet and Samba network services are available with C/PHP/Perl for embedded CGI development.

CAN Bus Support in User Space

The TS-7520-BOX utilizes an Lattice XP2-144 FPGA core out of the box complete with documentation and sample code. The sample code provides a simple utility to send/receive CAN packets and perform useful and common functions with the CAN bus from userspace. Additionally, this sample code includes network CAN service and can be automatically started on TS-7520-BOX bootup which makes the writing of CAN enabled applications even simpler and furthermore allows for the possibility of development in languages other than C (Java, Python, etc..) and on systems other than the local Linux SBC (Linux/x86, Windows, etc..)

Please contact Technologic Systems for further information regarding Operating System and software support for this product.

Detailed Feature List

  • 250MHz ARM9 CPU
  • 64MB DDR-RAM
  • 2 MicroSD card slots
  • Supports DoubleStore SD formats
  • 8K LUT OpenCore FPGA
  • 10 High-side 500 mA Outputs
  • 2 High-side 1 A Outputs
  • 33 Low-side 500 mA Outputs
  • Outputs programmable as 30V Inputs
  • Outputs can be 12-bit PWM Outputs
  • All I/O use high density 6x2 RJ45
  • 2 Opto-isolated 30V DC Inputs
  • 8 12-bit ADC Channels
  • ADC supports 4-20 mA, 0-5V or 0-30V
  • Two 0-10V DAC outputs
  • 4 16-bit Counters or 2 Quadrature Decoders
  • 1 10/100 Ethernet
  • 2 External USB 480Mbit/s Host Ports
  • Internal USB port available
  • Watchdog Timer
  • 1 RS-232, 1 RS-485, 1 CAN
  • Xbee Radio Socket
  • 2 Modbus ports
  • Battery Backed RTC and Temp. Sensor
  • Low Power (< 3.2 Watts)
  • Fanless Operation from -20°C to 70°C
  • Storage from -40°C to +85°C
  • Boots Linux 2.6 in less than 3 Seconds
  • 8-28V DC Power Input
  • Plastic Enclosure, Optional DIN Mounting
  • Multipurpose Reset/Script Button
  • Unbrickable, Boots from SD or Flash
  • Supports tsinit self-customization
CPU
CPU Arch ARM
CPU Vendor Cavium
CPU Part Number CNS2132
CPU Speed 250 MHz
RAM
RAM 64 MB
External Storage
microSD Socket 2x
Data Acquisition & Control
Digital Input/Output 46x
Analog-to-Digital 8x
Digital-to-Analog 2x
PWM Channel 46x
Quadrature Counter 2x
Interfaces
10/100 Ethernet 1x
USB Host 2x
Serial/COM Port 2x
RS-485 Port 3x
SPI Bus 1x
I2C Bus 1x
CAN Bus 1x
XBee Interface 1x
Onboard Devices
Programmable FPGA 8k LUT
Battery-Backed Real Time Clock 1x
Watchdog Timer 1x
Temperature Sensor 1x
Operation Temperature
Fanless Temp Range -20 °C to 70 °C
Power Consumption
Typical Power Consumption 3.20 W
Power Supply
Power Supply 8 VDC to 28 VDC
Solutions
Linux Fastboot w/ TS-Bootrom™ 3.93 s
Linux Kernel v2.6.24
Debian Linux Distribution Yes
Busybox Small Distribution Yes
DoubleStore™ Storage Yes
User Programmable FPGA Yes
Mechanical
Height 45.0mm
Length 128.0mm
Width 190.8mm
Weight 365 g

Technologic Systems provides complete documentation for our mature products, including manuals, schematics, mechanical drawings, etc. The most recent documentation files are always made available through our website. If you don't find the documentation you are looking for, contact support for more information. Also, please make sure to visit our Embedded Systems Support webpage, our official WIKI and join our official Developers Forum.

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TS-7520-BOX Pricing

Pricing refers to the base model, optional components not included.

Quantity 1 Price $249
Quantity 10 Price $239
Quantity 25 Price $239
Quantity 50 Price $229
Quantity 100 Price $219

What's Included

Please configure your product using the table below and then add it to your cart. Any quantity discounts will be applied by our staff after the order is placed. If you have any questions, please contact us for assistance.

Product Configuration
Part # Description Price Qty. 1 Qty
TS-7520-BOX TS-7520 250MHz ARM9 Linux Industrial Controller Box with Extended Opto-Isolated IO, ADC, CAN and Plastic Enclosure. Requires SD card and power supply to boot (not included with TS-7520-BOX) $249
TS-7520-BOX-DIN TS-7520 250MHz ARM9 Linux Industrial Controller Box with Extended Opto-Isolated IO, ADC, CAN and Plastic Enclosure with DIN Mounting Support. Requires SD card and power supply to boot (not included with TS-7520-BOX-DIN) $261
Board-Specific Peripherals
Part # Description Price Qty. 1 Qty
TS-9448-RC-DB9 Console Mini-Peripheral Board w/ 1 RC-DB9 cable $60
TS-9449-USB Console Mini-Peripheral Board w/ 1 CB-USB-AMBM USB cable $60
Development Kits
Part # Description Price Qty. 1 Qty
KIT-7520 The TS-7520-BOX development kit is suggested for any new TS-7520-BOX development and includes:
  • (MSD-4GB-USB-DBLSTOR-7500) 2GB microSD Card with Debian Linux and USB Adapter
  • (PS-12VDC-REG-FC) Regulated DC Power Supply
  • 3x(CB-CAT5-3F) 3 ft Straight Through CAT 5 Cable
  • 3x(CB-RJ45-TERM) RJ45 Female to Female Terminal Block Connector
  • (CB-DB9F-RJ45F) DB9 Female to RJ45 Female Console Adapter
The TS-7520-BOX is not included in the kit (Click to order a TS-7520-BOX). More info
$129
Flash Media
Part # Description Price Qty. 1 Qty
MSD-4GB-BLANK SanDisk microSD card, Size 4GB $12
MSD-4GB-DBLSTOR-7500 TS-7500 bootable 4GB microSD card formatted with DoubleStore.  Includes replication mechanism, ARM tool chain, Debian Linux filesystem, documentation and further binaries/utilities $12
MSD-4GB-USB-DBLSTOR-7500 TS-7500 bootable 4GB microSD card formatted with DoubleStore.  Includes USB reader interface with replication mechanism, ARM tool chain, Debian Linux filesystem, documentation and further binaries/utilities $28
Accessories and Extras
Part # Description Price Qty. 1 Qty
CB-CAT5-3F 3-foot straight-through CAT5 cable $4
CB-RJ45-TERM RJ45 female to female adapter and RJ45 to terminal block connector $12
CB-DB9F-RJ45F DB9 female to RJ45 female console adapter with a 3-foot Cat5 cable $18
OP-XBEERADIO Long range XBee Radio with external antenna $70
Power Supplies
Part # Description Price Qty. 1 Qty
PS-12VDC-REG-FC International regulated 12VDC wall mounted power supply w/ leads stripped, tinned and ferruled $22